Maximum Run Length Table

Copper and aluminum • Maximum one-way length in feet • 3% and 5% voltage drop

TL;DR

Choose copper or aluminum, then find your supply voltage, voltage-drop target, wire size and current. Each eligible cell gives the maximum one-way length in feet for a resistance-only conductor pair; a dash means the current exceeds the site ampacity limit or the conductor has no supported ampacity data. Check installation conditions and equipment voltage requirements before using the length.

How to use the tables

  1. Choose the conductor material, supply voltage and system, then the 3% or 5% drop table.
  2. Find your wire size row and load-current column. Read the one-way length; do not double the route length.
  3. Keep the installed route within that length, then check ampacity adjustments, terminations and the equipment’s minimum voltage. For other currents or voltages, use the maximum circuit length calculator.

Copper maximum run lengths

All lengths are one way, in ft. Values are rounded down to whole feet; less than 1 ft displays <1 and greater than 5000 ft displays >5000. A dash (—) means the current exceeds the site ampacity limit or no supported ampacity data exists, including 14 AWG aluminum. R is resistance in Ω/kft at the site’s 75°C reference; the row also shows the site ampacity limit.

Copper: 120V single-phase

Copper · 120V single-phase · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A38————————
12 AWG1.98 Ω/kft · 20 A6045———————
10 AWG1.24 Ω/kft · 30 A967248——————
8 AWG0.778 Ω/kft · 50 A154115775746————
6 AWG0.491 Ω/kft · 65 A244183122917361———
4 AWG0.308 Ω/kft · 85 A38929219414611697———
3 AWG0.245 Ω/kft · 100 A48936724418314612273——
2 AWG0.194 Ω/kft · 115 A61846330923118515492——
1 AWG0.154 Ω/kft · 130 A779584389292233194116——
1/0 AWG0.122 Ω/kft · 150 A98373749136829524514798—
2/0 AWG0.0967 Ω/kft · 175 A1240930620465372310186124—
3/0 AWG0.0766 Ω/kft · 200 A15661174783587469391234156117
4/0 AWG0.0608 Ω/kft · 230 A19731480986740592493296197148
250 kcmil0.0515 Ω/kft · 255 A233017471165873699582349233174
300 kcmil0.0429 Ω/kft · 285 A2797209713981048839699419279209
350 kcmil0.0367 Ω/kft · 310 A3269245216341226980817490326245
400 kcmil0.0321 Ω/kft · 335 A37382803186914011121934560373280
500 kcmil0.0258 Ω/kft · 380 A465134882325174413951162697465348
600 kcmil0.0214 Ω/kft · 420 A>500042052803210216821401841560420
750 kcmil0.0171 Ω/kft · 475 A>5000>500035082631210517541052701526
1000 kcmil0.0129 Ω/kft · 545 A>5000>500046513488279023251395930697
Copper · 120V single-phase · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A63————————
12 AWG1.98 Ω/kft · 20 A10175———————
10 AWG1.24 Ω/kft · 30 A16112080——————
8 AWG0.778 Ω/kft · 50 A2571921289677————
6 AWG0.491 Ω/kft · 65 A407305203152122101———
4 AWG0.308 Ω/kft · 85 A649487324243194162———
3 AWG0.245 Ω/kft · 100 A816612408306244204122——
2 AWG0.194 Ω/kft · 115 A1030773515386309257154——
1 AWG0.154 Ω/kft · 130 A1298974649487389324194——
1/0 AWG0.122 Ω/kft · 150 A16391229819614491409245163—
2/0 AWG0.0967 Ω/kft · 175 A206815511034775620517310206—
3/0 AWG0.0766 Ω/kft · 200 A261019581305979783652391261195
4/0 AWG0.0608 Ω/kft · 230 A3289246716441233986822493328246
250 kcmil0.0515 Ω/kft · 255 A38832912194114561165970582388291
300 kcmil0.0429 Ω/kft · 285 A466234962331174813981165699466349
350 kcmil0.0367 Ω/kft · 310 A>500040872724204316341362817544408
400 kcmil0.0321 Ω/kft · 335 A>500046723115233618691557934623467
500 kcmil0.0258 Ω/kft · 380 A>5000>500038752906232519371162775581
600 kcmil0.0214 Ω/kft · 420 A>5000>500046723504280323361401934700
750 kcmil0.0171 Ω/kft · 475 A>5000>5000>500043853508292317541169877
1000 kcmil0.0129 Ω/kft · 545 A>5000>5000>5000>500046513875232515501162

Copper: 240V single-phase

Copper · 240V single-phase · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A76————————
12 AWG1.98 Ω/kft · 20 A12190———————
10 AWG1.24 Ω/kft · 30 A19314596——————
8 AWG0.778 Ω/kft · 50 A30823115411592————
6 AWG0.491 Ω/kft · 65 A488366244183146122———
4 AWG0.308 Ω/kft · 85 A779584389292233194———
3 AWG0.245 Ω/kft · 100 A979734489367293244146——
2 AWG0.194 Ω/kft · 115 A1237927618463371309185——
1 AWG0.154 Ω/kft · 130 A15581168779584467389233——
1/0 AWG0.122 Ω/kft · 150 A19671475983737590491295196—
2/0 AWG0.0967 Ω/kft · 175 A248118611240930744620372248—
3/0 AWG0.0766 Ω/kft · 200 A3133234915661174939783469313234
4/0 AWG0.0608 Ω/kft · 230 A39472960197314801184986592394296
250 kcmil0.0515 Ω/kft · 255 A466034952330174713981165699466349
300 kcmil0.0429 Ω/kft · 285 A>500041952797209716781398839559419
350 kcmil0.0367 Ω/kft · 310 A>500049043269245219611634980653490
400 kcmil0.0321 Ω/kft · 335 A>5000>500037382803224218691121747560
500 kcmil0.0258 Ω/kft · 380 A>5000>500046513488279023251395930697
600 kcmil0.0214 Ω/kft · 420 A>5000>5000>500042053364280316821121841
750 kcmil0.0171 Ω/kft · 475 A>5000>5000>5000>500042103508210514031052
1000 kcmil0.0129 Ω/kft · 545 A>5000>5000>5000>5000>50004651279018601395
Copper · 240V single-phase · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A127————————
12 AWG1.98 Ω/kft · 20 A202151———————
10 AWG1.24 Ω/kft · 30 A322241161——————
8 AWG0.778 Ω/kft · 50 A514385257192154————
6 AWG0.491 Ω/kft · 65 A814610407305244203———
4 AWG0.308 Ω/kft · 85 A1298974649487389324———
3 AWG0.245 Ω/kft · 100 A16321224816612489408244——
2 AWG0.194 Ω/kft · 115 A206115461030773618515309——
1 AWG0.154 Ω/kft · 130 A259719481298974779649389——
1/0 AWG0.122 Ω/kft · 150 A3278245916391229983819491327—
2/0 AWG0.0967 Ω/kft · 175 A413631022068155112401034620413—
3/0 AWG0.0766 Ω/kft · 200 A>500039162610195815661305783522391
4/0 AWG0.0608 Ω/kft · 230 A>500049343289246719731644986657493
250 kcmil0.0515 Ω/kft · 255 A>5000>500038832912233019411165776582
300 kcmil0.0429 Ω/kft · 285 A>5000>500046623496279723311398932699
350 kcmil0.0367 Ω/kft · 310 A>5000>5000>500040873269272416341089817
400 kcmil0.0321 Ω/kft · 335 A>5000>5000>500046723738311518691246934
500 kcmil0.0258 Ω/kft · 380 A>5000>5000>5000>500046513875232515501162
600 kcmil0.0214 Ω/kft · 420 A>5000>5000>5000>5000>50004672280318691401
750 kcmil0.0171 Ω/kft · 475 A>5000>5000>5000>5000>5000>5000350823391754
1000 kcmil0.0129 Ω/kft · 545 A>5000>5000>5000>5000>5000>5000465131002325

Copper: 12V DC

Copper · 12V DC · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A3————————
12 AWG1.98 Ω/kft · 20 A64———————
10 AWG1.24 Ω/kft · 30 A974——————
8 AWG0.778 Ω/kft · 50 A1511754————
6 AWG0.491 Ω/kft · 65 A241812976———
4 AWG0.308 Ω/kft · 85 A38291914119———
3 AWG0.245 Ω/kft · 100 A4836241814127——
2 AWG0.194 Ω/kft · 115 A6146302318159——
1 AWG0.154 Ω/kft · 130 A77583829231911——
1/0 AWG0.122 Ω/kft · 150 A987349362924149—
2/0 AWG0.0967 Ω/kft · 175 A12493624637311812—
3/0 AWG0.0766 Ω/kft · 200 A15611778584639231511
4/0 AWG0.0608 Ω/kft · 230 A19714898745949291914
250 kcmil0.0515 Ω/kft · 255 A233174116876958342317
300 kcmil0.0429 Ω/kft · 285 A2792091391048369412720
350 kcmil0.0367 Ω/kft · 310 A3262451631229881493224
400 kcmil0.0321 Ω/kft · 335 A37328018614011293563728
500 kcmil0.0258 Ω/kft · 380 A465348232174139116694634
600 kcmil0.0214 Ω/kft · 420 A560420280210168140845642
750 kcmil0.0171 Ω/kft · 475 A7015263502632101751057052
1000 kcmil0.0129 Ω/kft · 545 A9306974653482792321399369
Copper · 12V DC · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A6————————
12 AWG1.98 Ω/kft · 20 A107———————
10 AWG1.24 Ω/kft · 30 A16128——————
8 AWG0.778 Ω/kft · 50 A25191297————
6 AWG0.491 Ω/kft · 65 A403020151210———
4 AWG0.308 Ω/kft · 85 A644832241916———
3 AWG0.245 Ω/kft · 100 A81614030242012——
2 AWG0.194 Ω/kft · 115 A103775138302515——
1 AWG0.154 Ω/kft · 130 A129976448383219——
1/0 AWG0.122 Ω/kft · 150 A163122816149402416—
2/0 AWG0.0967 Ω/kft · 175 A2061551037762513120—
3/0 AWG0.0766 Ω/kft · 200 A261195130977865392619
4/0 AWG0.0608 Ω/kft · 230 A3282461641239882493224
250 kcmil0.0515 Ω/kft · 255 A38829119414511697583829
300 kcmil0.0429 Ω/kft · 285 A466349233174139116694634
350 kcmil0.0367 Ω/kft · 310 A544408272204163136815440
400 kcmil0.0321 Ω/kft · 335 A623467311233186155936246
500 kcmil0.0258 Ω/kft · 380 A7755813872902321931167758
600 kcmil0.0214 Ω/kft · 420 A9347004673502802331409370
750 kcmil0.0171 Ω/kft · 475 A116987758443835029217511687
1000 kcmil0.0129 Ω/kft · 545 A15501162775581465387232155116

Copper: 24V DC

Copper · 24V DC · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A7————————
12 AWG1.98 Ω/kft · 20 A129———————
10 AWG1.24 Ω/kft · 30 A19149——————
8 AWG0.778 Ω/kft · 50 A302315119————
6 AWG0.491 Ω/kft · 65 A483624181412———
4 AWG0.308 Ω/kft · 85 A775838292319———
3 AWG0.245 Ω/kft · 100 A97734836292414——
2 AWG0.194 Ω/kft · 115 A123926146373018——
1 AWG0.154 Ω/kft · 130 A1551167758463823——
1/0 AWG0.122 Ω/kft · 150 A196147987359492919—
2/0 AWG0.0967 Ω/kft · 175 A2481861249374623724—
3/0 AWG0.0766 Ω/kft · 200 A3132341561179378463123
4/0 AWG0.0608 Ω/kft · 230 A39429619714811898593929
250 kcmil0.0515 Ω/kft · 255 A466349233174139116694634
300 kcmil0.0429 Ω/kft · 285 A559419279209167139835541
350 kcmil0.0367 Ω/kft · 310 A653490326245196163986549
400 kcmil0.0321 Ω/kft · 335 A7475603732802241861127456
500 kcmil0.0258 Ω/kft · 380 A9306974653482792321399369
600 kcmil0.0214 Ω/kft · 420 A112184156042033628016811284
750 kcmil0.0171 Ω/kft · 475 A14031052701526421350210140105
1000 kcmil0.0129 Ω/kft · 545 A18601395930697558465279186139
Copper · 24V DC · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A12————————
12 AWG1.98 Ω/kft · 20 A2015———————
10 AWG1.24 Ω/kft · 30 A322416——————
8 AWG0.778 Ω/kft · 50 A5138251915————
6 AWG0.491 Ω/kft · 65 A816140302420———
4 AWG0.308 Ω/kft · 85 A1299764483832———
3 AWG0.245 Ω/kft · 100 A1631228161484024——
2 AWG0.194 Ω/kft · 115 A20615410377615130——
1 AWG0.154 Ω/kft · 130 A25919412997776438——
1/0 AWG0.122 Ω/kft · 150 A32724516312298814932—
2/0 AWG0.0967 Ω/kft · 175 A4133102061551241036241—
3/0 AWG0.0766 Ω/kft · 200 A522391261195156130785239
4/0 AWG0.0608 Ω/kft · 230 A657493328246197164986549
250 kcmil0.0515 Ω/kft · 255 A7765823882912331941167758
300 kcmil0.0429 Ω/kft · 285 A9326994663492792331399369
350 kcmil0.0367 Ω/kft · 310 A108981754440832627216310881
400 kcmil0.0321 Ω/kft · 335 A124693462346737331118612493
500 kcmil0.0258 Ω/kft · 380 A15501162775581465387232155116
600 kcmil0.0214 Ω/kft · 420 A18691401934700560467280186140
750 kcmil0.0171 Ω/kft · 475 A233917541169877701584350233175
1000 kcmil0.0129 Ω/kft · 545 A3100232515501162930775465310232

Copper: 48V DC

Copper · 48V DC · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A15————————
12 AWG1.98 Ω/kft · 20 A2418———————
10 AWG1.24 Ω/kft · 30 A382919——————
8 AWG0.778 Ω/kft · 50 A6146302318————
6 AWG0.491 Ω/kft · 65 A977348362924———
4 AWG0.308 Ω/kft · 85 A15511677584638———
3 AWG0.245 Ω/kft · 100 A1951469773584829——
2 AWG0.194 Ω/kft · 115 A24718512392746137——
1 AWG0.154 Ω/kft · 130 A311233155116937746——
1/0 AWG0.122 Ω/kft · 150 A393295196147118985939—
2/0 AWG0.0967 Ω/kft · 175 A4963722481861481247449—
3/0 AWG0.0766 Ω/kft · 200 A626469313234187156936246
4/0 AWG0.0608 Ω/kft · 230 A7895923942962361971187859
250 kcmil0.0515 Ω/kft · 255 A9326994663492792331399369
300 kcmil0.0429 Ω/kft · 285 A111883955941933527916711183
350 kcmil0.0367 Ω/kft · 310 A130798065349039232619613098
400 kcmil0.0321 Ω/kft · 335 A14951121747560448373224149112
500 kcmil0.0258 Ω/kft · 380 A18601395930697558465279186139
600 kcmil0.0214 Ω/kft · 420 A224216821121841672560336224168
750 kcmil0.0171 Ω/kft · 475 A2807210514031052842701421280210
1000 kcmil0.0129 Ω/kft · 545 A37202790186013951116930558372279
Copper · 48V DC · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWG3.14 Ω/kft · 15 A25————————
12 AWG1.98 Ω/kft · 20 A4030———————
10 AWG1.24 Ω/kft · 30 A644832——————
8 AWG0.778 Ω/kft · 50 A10277513830————
6 AWG0.491 Ω/kft · 65 A16212281614840———
4 AWG0.308 Ω/kft · 85 A259194129977764———
3 AWG0.245 Ω/kft · 100 A326244163122978148——
2 AWG0.194 Ω/kft · 115 A41230920615412310361——
1 AWG0.154 Ω/kft · 130 A51938925919415512977——
1/0 AWG0.122 Ω/kft · 150 A6554913272451961639865—
2/0 AWG0.0967 Ω/kft · 175 A82762041331024820612482—
3/0 AWG0.0766 Ω/kft · 200 A104478352239131326115610478
4/0 AWG0.0608 Ω/kft · 230 A131598665749339432819713198
250 kcmil0.0515 Ω/kft · 255 A15531165776582466388233155116
300 kcmil0.0429 Ω/kft · 285 A18641398932699559466279186139
350 kcmil0.0367 Ω/kft · 310 A217916341089817653544326217163
400 kcmil0.0321 Ω/kft · 335 A249218691246934747623373249186
500 kcmil0.0258 Ω/kft · 380 A3100232515501162930775465310232
600 kcmil0.0214 Ω/kft · 420 A37382803186914011121934560373280
750 kcmil0.0171 Ω/kft · 475 A467835082339175414031169701467350
1000 kcmil0.0129 Ω/kft · 545 A>500046513100232518601550930620465

Aluminum maximum run lengths

All lengths are one way, in ft. Values are rounded down to whole feet; less than 1 ft displays <1 and greater than 5000 ft displays >5000. A dash (—) means the current exceeds the site ampacity limit or no supported ampacity data exists, including 14 AWG aluminum. R is resistance in Ω/kft at the site’s 75°C reference; the row also shows the site ampacity limit.

Aluminum: 120V single-phase

Aluminum · 120V single-phase · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A36————————
10 AWG2.04 Ω/kft · 25 A5844———————
8 AWG1.28 Ω/kft · 40 A93704635—————
6 AWG0.808 Ω/kft · 50 A148111745544————
4 AWG0.508 Ω/kft · 65 A236177118887059———
3 AWG0.403 Ω/kft · 75 A2972231481118974———
2 AWG0.319 Ω/kft · 90 A37628218814111294———
1 AWG0.253 Ω/kft · 100 A47435523717714211871——
1/0 AWG0.201 Ω/kft · 120 A59744729822317914989——
2/0 AWG0.159 Ω/kft · 135 A754566377283226188113——
3/0 AWG0.126 Ω/kft · 155 A95271447635728523814295—
4/0 AWG0.1 Ω/kft · 180 A1200900600450360300180120—
250 kcmil0.0847 Ω/kft · 205 A14161062708531425354212141106
300 kcmil0.0707 Ω/kft · 230 A16971272848636509424254169127
350 kcmil0.0605 Ω/kft · 250 A19831487991743595495297198148
400 kcmil0.0529 Ω/kft · 270 A226817011134850680567340226170
500 kcmil0.0424 Ω/kft · 310 A2830212214151061849707424283212
600 kcmil0.0353 Ω/kft · 340 A33992549169912741019849509339254
750 kcmil0.0282 Ω/kft · 385 A425531912127159512761063638425319
1000 kcmil0.0212 Ω/kft · 445 A>500042452830212216981415849566424
Aluminum · 120V single-phase · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A61————————
10 AWG2.04 Ω/kft · 25 A9873———————
8 AWG1.28 Ω/kft · 40 A1561177858—————
6 AWG0.808 Ω/kft · 50 A2471851239274————
4 AWG0.508 Ω/kft · 65 A39329519614711898———
3 AWG0.403 Ω/kft · 75 A496372248186148124———
2 AWG0.319 Ω/kft · 90 A626470313235188156———
1 AWG0.253 Ω/kft · 100 A790592395296237197118——
1/0 AWG0.201 Ω/kft · 120 A995746497373298248149——
2/0 AWG0.159 Ω/kft · 135 A1257943628471377314188——
3/0 AWG0.126 Ω/kft · 155 A15871190793595476396238158—
4/0 AWG0.1 Ω/kft · 180 A200015001000750600500300200—
250 kcmil0.0847 Ω/kft · 205 A236117701180885708590354236177
300 kcmil0.0707 Ω/kft · 230 A2828212114141060848707424282212
350 kcmil0.0605 Ω/kft · 250 A3305247916521239991826495330247
400 kcmil0.0529 Ω/kft · 270 A37802835189014171134945567378283
500 kcmil0.0424 Ω/kft · 310 A471635372358176814151179707471353
600 kcmil0.0353 Ω/kft · 340 A>500042492832212416991416849566424
750 kcmil0.0282 Ω/kft · 385 A>5000>500035462659212717731063709531
1000 kcmil0.0212 Ω/kft · 445 A>5000>500047163537283023581415943707

Aluminum: 240V single-phase

Aluminum · 240V single-phase · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A73————————
10 AWG2.04 Ω/kft · 25 A11788———————
8 AWG1.28 Ω/kft · 40 A1871409370—————
6 AWG0.808 Ω/kft · 50 A29722214811189————
4 AWG0.508 Ω/kft · 65 A472354236177141118———
3 AWG0.403 Ω/kft · 75 A595446297223178148———
2 AWG0.319 Ω/kft · 90 A752564376282225188———
1 AWG0.253 Ω/kft · 100 A948711474355284237142——
1/0 AWG0.201 Ω/kft · 120 A1194895597447358298179——
2/0 AWG0.159 Ω/kft · 135 A15091132754566452377226——
3/0 AWG0.126 Ω/kft · 155 A19041428952714571476285190—
4/0 AWG0.1 Ω/kft · 180 A240018001200900720600360240—
250 kcmil0.0847 Ω/kft · 205 A2833212514161062850708425283212
300 kcmil0.0707 Ω/kft · 230 A33942545169712721018848509339254
350 kcmil0.0605 Ω/kft · 250 A39662975198314871190991595396297
400 kcmil0.0529 Ω/kft · 270 A453634022268170113611134680453340
500 kcmil0.0424 Ω/kft · 310 A>500042452830212216981415849566424
600 kcmil0.0353 Ω/kft · 340 A>5000>500033992549203916991019679509
750 kcmil0.0282 Ω/kft · 385 A>5000>500042553191255321271276851638
1000 kcmil0.0212 Ω/kft · 445 A>5000>5000>500042453396283016981132849
Aluminum · 240V single-phase · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A123————————
10 AWG2.04 Ω/kft · 25 A196147———————
8 AWG1.28 Ω/kft · 40 A312234156117—————
6 AWG0.808 Ω/kft · 50 A495371247185148————
4 AWG0.508 Ω/kft · 65 A787590393295236196———
3 AWG0.403 Ω/kft · 75 A992744496372297248———
2 AWG0.319 Ω/kft · 90 A1253940626470376313———
1 AWG0.253 Ω/kft · 100 A15811185790592474395237——
1/0 AWG0.201 Ω/kft · 120 A19901492995746597497298——
2/0 AWG0.159 Ω/kft · 135 A251518861257943754628377——
3/0 AWG0.126 Ω/kft · 155 A3174238015871190952793476317—
4/0 AWG0.1 Ω/kft · 180 A400030002000150012001000600400—
250 kcmil0.0847 Ω/kft · 205 A472235412361177014161180708472354
300 kcmil0.0707 Ω/kft · 230 A>500042432828212116971414848565424
350 kcmil0.0605 Ω/kft · 250 A>500049583305247919831652991661495
400 kcmil0.0529 Ω/kft · 270 A>5000>500037802835226818901134756567
500 kcmil0.0424 Ω/kft · 310 A>5000>500047163537283023581415943707
600 kcmil0.0353 Ω/kft · 340 A>5000>5000>500042493399283216991133849
750 kcmil0.0282 Ω/kft · 385 A>5000>5000>5000>500042553546212714181063
1000 kcmil0.0212 Ω/kft · 445 A>5000>5000>5000>5000>50004716283018861415

Aluminum: 12V DC

Aluminum · 12V DC · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A3————————
10 AWG2.04 Ω/kft · 25 A54———————
8 AWG1.28 Ω/kft · 40 A9743—————
6 AWG0.808 Ω/kft · 50 A1411754————
4 AWG0.508 Ω/kft · 65 A231711875———
3 AWG0.403 Ω/kft · 75 A2922141187———
2 AWG0.319 Ω/kft · 90 A37281814119———
1 AWG0.253 Ω/kft · 100 A4735231714117——
1/0 AWG0.201 Ω/kft · 120 A5944292217148——
2/0 AWG0.159 Ω/kft · 135 A75563728221811——
3/0 AWG0.126 Ω/kft · 155 A957147352823149—
4/0 AWG0.1 Ω/kft · 180 A12090604536301812—
250 kcmil0.0847 Ω/kft · 205 A14110670534235211410
300 kcmil0.0707 Ω/kft · 230 A16912784635042251612
350 kcmil0.0605 Ω/kft · 250 A19814899745949291914
400 kcmil0.0529 Ω/kft · 270 A226170113856856342217
500 kcmil0.0424 Ω/kft · 310 A2832121411068470422821
600 kcmil0.0353 Ω/kft · 340 A33925416912710184503325
750 kcmil0.0282 Ω/kft · 385 A425319212159127106634231
1000 kcmil0.0212 Ω/kft · 445 A566424283212169141845642
Aluminum · 12V DC · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A6————————
10 AWG2.04 Ω/kft · 25 A97———————
8 AWG1.28 Ω/kft · 40 A151175—————
6 AWG0.808 Ω/kft · 50 A24181297————
4 AWG0.508 Ω/kft · 65 A39291914119———
3 AWG0.403 Ω/kft · 75 A493724181412———
2 AWG0.319 Ω/kft · 90 A624731231815———
1 AWG0.253 Ω/kft · 100 A79593929231911——
1/0 AWG0.201 Ω/kft · 120 A99744937292414——
2/0 AWG0.159 Ω/kft · 135 A125946247373118——
3/0 AWG0.126 Ω/kft · 155 A158119795947392315—
4/0 AWG0.1 Ω/kft · 180 A2001501007560503020—
250 kcmil0.0847 Ω/kft · 205 A236177118887059352317
300 kcmil0.0707 Ω/kft · 230 A2822121411068470422821
350 kcmil0.0605 Ω/kft · 250 A3302471651239982493324
400 kcmil0.0529 Ω/kft · 270 A37828318914111394563728
500 kcmil0.0424 Ω/kft · 310 A471353235176141117704735
600 kcmil0.0353 Ω/kft · 340 A566424283212169141845642
750 kcmil0.0282 Ω/kft · 385 A7095313542652121771067053
1000 kcmil0.0212 Ω/kft · 445 A9437074713532832351419470

Aluminum: 24V DC

Aluminum · 24V DC · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A7————————
10 AWG2.04 Ω/kft · 25 A118———————
8 AWG1.28 Ω/kft · 40 A181497—————
6 AWG0.808 Ω/kft · 50 A292214118————
4 AWG0.508 Ω/kft · 65 A473523171411———
3 AWG0.403 Ω/kft · 75 A594429221714———
2 AWG0.319 Ω/kft · 90 A755637282218———
1 AWG0.253 Ω/kft · 100 A94714735282314——
1/0 AWG0.201 Ω/kft · 120 A119895944352917——
2/0 AWG0.159 Ω/kft · 135 A1501137556453722——
3/0 AWG0.126 Ω/kft · 155 A190142957157472819—
4/0 AWG0.1 Ω/kft · 180 A2401801209072603624—
250 kcmil0.0847 Ω/kft · 205 A2832121411068570422821
300 kcmil0.0707 Ω/kft · 230 A33925416912710184503325
350 kcmil0.0605 Ω/kft · 250 A39629719814811999593929
400 kcmil0.0529 Ω/kft · 270 A453340226170136113684534
500 kcmil0.0424 Ω/kft · 310 A566424283212169141845642
600 kcmil0.0353 Ω/kft · 340 A6795093392542031691016750
750 kcmil0.0282 Ω/kft · 385 A8516384253192552121278563
1000 kcmil0.0212 Ω/kft · 445 A113284956642433928316911384
Aluminum · 24V DC · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A12————————
10 AWG2.04 Ω/kft · 25 A1914———————
8 AWG1.28 Ω/kft · 40 A31231511—————
6 AWG0.808 Ω/kft · 50 A4937241814————
4 AWG0.508 Ω/kft · 65 A785939292319———
3 AWG0.403 Ω/kft · 75 A997449372924———
2 AWG0.319 Ω/kft · 90 A1259462473731———
1 AWG0.253 Ω/kft · 100 A1581187959473923——
1/0 AWG0.201 Ω/kft · 120 A1991499974594929——
2/0 AWG0.159 Ω/kft · 135 A25118812594756237——
3/0 AWG0.126 Ω/kft · 155 A31723815811995794731—
4/0 AWG0.1 Ω/kft · 180 A4003002001501201006040—
250 kcmil0.0847 Ω/kft · 205 A472354236177141118704735
300 kcmil0.0707 Ω/kft · 230 A565424282212169141845642
350 kcmil0.0605 Ω/kft · 250 A661495330247198165996649
400 kcmil0.0529 Ω/kft · 270 A7565673782832261891137556
500 kcmil0.0424 Ω/kft · 310 A9437074713532832351419470
600 kcmil0.0353 Ω/kft · 340 A113384956642433928316911384
750 kcmil0.0282 Ω/kft · 385 A14181063709531425354212141106
1000 kcmil0.0212 Ω/kft · 445 A18861415943707566471283188141

Aluminum: 48V DC

Aluminum · 48V DC · 3% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A14————————
10 AWG2.04 Ω/kft · 25 A2317———————
8 AWG1.28 Ω/kft · 40 A37281814—————
6 AWG0.808 Ω/kft · 50 A5944292217————
4 AWG0.508 Ω/kft · 65 A947047352823———
3 AWG0.403 Ω/kft · 75 A1198959443529———
2 AWG0.319 Ω/kft · 90 A15011275564537———
1 AWG0.253 Ω/kft · 100 A1891429471564728——
1/0 AWG0.201 Ω/kft · 120 A23817911989715935——
2/0 AWG0.159 Ω/kft · 135 A301226150113907545——
3/0 AWG0.126 Ω/kft · 155 A380285190142114955738—
4/0 AWG0.1 Ω/kft · 180 A4803602401801441207248—
250 kcmil0.0847 Ω/kft · 205 A566425283212170141855642
300 kcmil0.0707 Ω/kft · 230 A6785093392542031691016750
350 kcmil0.0605 Ω/kft · 250 A7935953962972381981197959
400 kcmil0.0529 Ω/kft · 270 A9076804533402722261369068
500 kcmil0.0424 Ω/kft · 310 A113284956642433928316911384
600 kcmil0.0353 Ω/kft · 340 A13591019679509407339203135101
750 kcmil0.0282 Ω/kft · 385 A17021276851638510425255170127
1000 kcmil0.0212 Ω/kft · 445 A226416981132849679566339226169
Aluminum · 48V DC · 5% drop · Maximum one-way length (ft)
Wire size · R · ampacity15 A20 A30 A40 A50 A60 A100 A150 A200 A
14 AWGNo supported ampacity data—————————
12 AWG3.25 Ω/kft · 15 A24————————
10 AWG2.04 Ω/kft · 25 A3929———————
8 AWG1.28 Ω/kft · 40 A62463123—————
6 AWG0.808 Ω/kft · 50 A9974493729————
4 AWG0.508 Ω/kft · 65 A15711878594739———
3 AWG0.403 Ω/kft · 75 A19814899745949———
2 AWG0.319 Ω/kft · 90 A250188125947562———
1 AWG0.253 Ω/kft · 100 A316237158118947947——
1/0 AWG0.201 Ω/kft · 120 A3982981991491199959——
2/0 AWG0.159 Ω/kft · 135 A50337725118815012575——
3/0 AWG0.126 Ω/kft · 155 A6344763172381901589563—
4/0 AWG0.1 Ω/kft · 180 A80060040030024020012080—
250 kcmil0.0847 Ω/kft · 205 A9447084723542832361419470
300 kcmil0.0707 Ω/kft · 230 A113184856542433928216911384
350 kcmil0.0605 Ω/kft · 250 A132299166149539633019813299
400 kcmil0.0529 Ω/kft · 270 A15121134756567453378226151113
500 kcmil0.0424 Ω/kft · 310 A18861415943707566471283188141
600 kcmil0.0353 Ω/kft · 340 A226616991133849679566339226169
750 kcmil0.0282 Ω/kft · 385 A2836212714181063851709425283212
1000 kcmil0.0212 Ω/kft · 445 A37732830188614151132943566377283

Formula and assumptions

Vd = 2 × I × L × R / 1000
Lmax = (p × V × 1000) / (2 × I × R)

V is supply voltage, I is current in amperes, L is one-way length in feet, R is conductor resistance in Ω/kft, and p is 0.03 or 0.05. The factor of two includes the outgoing and return conductors of one conductor pair. These tables cover single-phase and DC only, with one set of conductors and a lumped load at the end.

Resistance comes directly from the site’s existing 75°C conductor resistance data, referenced to NEC Chapter 9 Table 8. Ampacity uses the site’s 75°C Table 310.16 values with NEC 240.4(D) small-conductor limits. The row labels expose both inputs so every cell can be recalculated. NIST’s Copper Wire Tables provides background on copper resistance; it does not supply the aluminum dataset.

This is a resistance-only model: it ignores AC reactance, power factor, temperature corrections and any voltage-drop margin already used upstream. The 3% and 5% columns are separate planning targets, not additional allowances to add together. No installation derating, continuous-load allowance or terminal-rating adjustment is applied.

Large-conductor AC systems require a full AC calculation. Use the AC calculator for impedance and power factor, the wire size calculator to compare conductor choices, and the maximum circuit length calculator for custom inputs.

Download the data

CSV files contain the same eligible cells as the tables, with unrounded numeric lengths in feet, including values below 1 ft and above 5000 ft. Unsupported and over-ampacity combinations are omitted. To reproduce the displayed table, apply the rounding and display rules above. These are calculated reference values, not field measurements.

Frequently Asked Questions

How far can 12 AWG copper run at 20A and 120V with 3% voltage drop?

The table shows 45 ft one way. The calculation is (0.03 × 120 × 1000) / (2 × 20 × 1.98) = 45.4545… ft, rounded down. This is at the site’s 20A small-conductor limit.

What is the 24V DC limit for 10 AWG copper at 30A and 5% drop?

The table shows 16 ft one way: (0.05 × 24 × 1000) / (2 × 30 × 1.24) = 16.1290… ft, rounded down. The outgoing and return conductors are already included by the factor of two.

How far can 4 AWG aluminum run at 60A and 240V with 3% drop?

The table shows 118 ft one way: (0.03 × 240 × 1000) / (2 × 60 × 0.508) = 118.1102… ft, rounded down. The site ampacity limit is 65A; AC reactance and installation adjustments are not included.

Why are some cells blank, including every 14 AWG aluminum cell?

A dash (—) means the chosen current exceeds the site ampacity limit or the conductor has no supported ampacity data. For example, 12 AWG copper is limited to 20A here, so its 30A cell is a dash. The site has no supported 14 AWG aluminum ampacity; those cells are all dashes and are omitted from the CSV.

Sources and references

  • NFPA 70 — National Electrical Code

    Code reference for conductor properties (Chapter 9 Table 8), ampacity (Table 310.16), and small-conductor limits (240.4(D)); calculations use the site’s existing resistance and ampacity data.

  • NIST / NBS Circular 31 — Copper Wire Tables

    Background on copper resistance and temperature dependence. This historical copper reference is not the source for aluminum values or a claim of exact equivalence to every site resistance value.

Hommer Zhao

Founder & General Manager

LinkedIn